Processing plant, bottle blowing, filling, closing, labelling and packing line for PET bottles of 0,4/0,5/1,5 liter - Tetra Pak / Sidel / Krones

​Complete line for the production of pasteurized products (using it for ice tea bottles). The line is installed in 2005, has been operating since 2006 and will run till Q3 of 2026. The line includes processing area (mixer, pasteurizer and sterile buffer tank) APA platform (solution for sterilizing the PET bottles and caps), filler, CIP modules for processing and filler, 4 cameras full bottles inspector (360 degrees), accumulation table, labeling machines (roll on and sleever) packer, palletizer and stretch wrapper.

General:

Size of the bottles: 400 ml / 500 ml / 1,5 liter bottle with stopper (cap)

Material of the bottle / Compesition: PET

Bottle closed with a snap cap

Capacity of the line: depending on the bottle size: 18.000 l/h and 27.000 l/h

Product: Ice tea (softdrink)

Scope of Supply:

1. Mixing plant

Manufacturer: Tetra Pak

Model/type: Alblend 10 2S FB

Year of manufacturing: 2005

Serial number: T5842850029

Mixer with a mixing ratio range: 1:2 – 1:5

2. Pasteurizer

Manufacturer: Tetra Pak

Model/type: Tetra Aseptic Drink 100 / TA Drink 100

Year of manufacturing: 2005

Serial number: T5841110569

Pasteurizer with tubular heat exchanger, heat recovery, intermediate primary heating agent (steam / hot water/ product) and intermediate cooling agent (water with propylene glycol/treated water/product)

a. There are 2 capacities, depending on the bottle size: 18.000 l/h and 27.000 l/h

b. Pasteurization temperature: 94-96 °C holding time between 20 and 40 seconds, realized by configuration of holding tubes.

c. Inlet temperature: 20 °C – outlet temperature 30 °C - 35 °C

d. Efficient vacuum deaeration system with dearator – DO for output product with <2ppm

3. Sterile buffer tank

Manufacturer: Holvrieka

Model/type: Tetra Alsafe HA20000

Year of manufacturing: 2005

Serial number: T5841610066

Volume: 21.264 liters

Jacketed

Temperature 0 / 148 °C

Pressure: -1 / 3,5 Bar

Including steam barriers and N2 head space.

4. Blow molding machines (2 pieces)

Manufacturer: Sidel

Model/type: SBO 12 Serie 2+

Year of manufacturing: 2005

Serial numbers: 5607 and 5608

Capacity: 18,000 bottles / hour each.

Upgraded with new preform chain design, pre-blowing and blowing block valve optimized in 2025.

Bottle moulds are excluded !!

5. Caps feeder

Manufacturer: Sidel

Model/type: Cap Feeder 2024

6. Conveyors

1. Air conveyors (Sidel) between blowers and filler

2. Bottle accumulation table and conveyors

3. Pallet conveyors

7. Empty bottles inspectors and caps inspectors

Manufacturer: Presco Technology Inc

Model/type: Intellispec 4.0.012

Year of manufacturing: 2005

Serial number: 6627

Digital cameras (2 pieces)

8. Aseptic filler

Manufacturer: Sidel

Model/type: SF ASPT FMi 70/20C

Year of manufacturing: 2005

Serial number: 3042

Decontamination areas for bottles and caps and 70 filling vales with sterile design.

Change parts for 0,4L, 0,5L and 1,5L bottles.

Filling speed:

a. 36.000 bottles / hour for 0,4 and 0,5 liter bottles.

b. 18.000 bottles / hour for 1,5 liter bottles.

9. Aseptic Nitrodoser

Manufacturer: VBS

Liquid N2 dosing system with sterilization module

10. Capper (aseptic)

Manufacturer: Zalkin

Model/type: I20/720

Year of manufacturing: 2005

Serial number: 6169

Upgraded for tethered caps 38 mm

11. Data coder

Manufacturer: Videojet (ink)

Tradability connection – communication with filler PLC

12. Full bottle inspector (filling level and caps)

Manufacturer: Heuft

Model/type: SpectrumII VX CAP

Year of manufacturing: 2025

Serial number: 25G106934

13. Roll on labeling machine

Manufacturer: Krones

Model/type: Contiroll

Year of manufacturing: 2012

Serial number: K810831

Speed: 42.000 bottles / hour

14. Sleever labeling machine with inspector and steam oven

Manufacturer: Krones

Model/type: Sleevematic TS1

Year of manufacturing: 2017

Serial number: K815004

Speed: 42.000 bottles / hour

Automatic sleeve feeding system with a magazine of 6 sleeve reels and automatic change, including buffer

Labeling inspector

Sleeve steam oven

15. Packer

Manufacturer: Zambelli

Model/type: LFT 60 CS

Year of manufacturing: 2005

Serial number: 166615445

Capacity: 3.000 packs / hour

Upgraded in 2025 (film feeding and cutting system and software)

16. Palletizer

Manufacturer: Sidel / Cermex

Model/type: P422.20

Year of manufacturing: 2005

Serial number: 35755

17. Stretch wrapper

Manufacturer: Robopac

Model/type: HELIX HS 40

Year of manufacturing: 2005

Serial number: 305040132

Upgraded in 2015

Additional features:

Bottle moulds for the blowers are excluded !!

All maintenance activities have been done twice / year according to OEM specification and with original OEM parts by OEM service technicians. OEM for the sensitive part of the line is Sidel and for processing – Tetra Pak.

​Over the years, all main electronic components are upgraded and updated according to the OEM, based on availability on the market and latest models

Line general condition is very good. Can be seen in production by serious interest.

Line will be available in October 2026.

Dismantling will be done by a local company on request of the Seller. Costs for the dismantling are for the new buyer.