Desserts Pilot UHT plant with VTIS direct injection module Tetra Pak

Adresse

Hambourg, Allemagne

ou

Caractéristiques

FabricantTetra Pak
ModèleDesserts Pilot UHT plant with VTIS direct injection module
Année2008
ConditionD'occasion
Numéro de sérieDFBQ07-0727
Numéro de stock1225
Type of MachinePilot UHT line
Capacity225 liter per hour
ProductsDesserts
Temperature Range10 - 55/80 - 71/95 -136/150 - 50/80 - 18/42 - 5/10 °C
Holding tubeYes, several times possible

Description

Tetra Pak desserts pilot UHT plant with an pasteurisation, indirect and/or direct (VTIS) heating module @ 225 ltr/h and only a pasteurisation step @ 125 ltr/h, previously used in a R&D centre for desserts.


Indirect unit, skid mounted, including:

  • Open level tank, serial number: DFB-5259-BT01, year 2008, 50 ltr with propellor agitator (Lightnin ECL-M59-25).
  • Feed pump (mono / screw pump, Netzsch, NM031BH02S12H, serial number 387231, year 2007, 120 - 300 ltr/h, speed 20 - 80 rpm, discharge pressure 2 bar, product temperature 5 - 20 °C).
  • Lobe pump, Alfa Laval, SRU1/005/LD, serial number 431441, year 2008, motor: 0,37 kW, 400 V, 50 Hz, n1: 1.360 rpm, i: 15,57 n2: 89 rpm.
  • Heating module A, centrifugal pump: Alfa Laval FM-0/95, serial number: 31457-17997.
  • Heating module B, centrifugal pump: Alfa Laval FM-0/95, serial number: 31457-17999.
  • Heating module C, centrifugal pump: Alfa Laval FM-0/115, serial number: 31457-15745.
  • PHE 1: 225 ltr/h - 4 sections plate heat exchanger (10 - 55/80 - 71/95 - 18/42 - 5/10°C), Alfa Laval, A3-HRB, 30100-40359, 7,6 bar, 110°C.
  • PHE 2: 225 ltr/h - 2 sections UHT plate heat exchange (80 - 136/145 - 50/80°C), Alfa Laval, Clip 3-RM, 30101-25096, 10 bar, 130°C.
  • PHE 3: 125 ltr/h - 4 sections plate heat exchanger (10 - 55/80 - 71/95 - 18/42 - 5/10°C), Tetra Pak, C3-SR, 30108-34417, 0/10 bar, 0/120°C.
  • PHE 4: 125 ltr/h - 2 sections custard plate heat exhanger (71/95 - 18/42 - 5/10 °C), Tetra Pak, Tetra Plex, C3-SR, 30106-09107, 0/6 bar, 0/110°C.
  • Endress & Hausser flow meters.
  • Spirax Sarco CSF 16 Filter.
  • Interconnecting piping, valves, sensors and cabling.


Direct steam injection module (VTIS), skid mounted, including:

  • Direct steam injection unit (VTIS).
  • Flash tank.
  • Centrifugal pump (Fristam FP742/195A, serial number 44332250, 4 kW, 3.000 rpm).
  • Vacuum pump (Gardner Denver L 200 2BV7060 - 2AH00 - 4S).
  • Steam valve (Samson).
  • Interconnecting piping, valves, sensors and cabling.


Holding tubes, skid mounted, isolated tubes, several combinations possible.


Free standing control panel, 2 doors, stainless steel, including:

  • Siemens S7-300 PLC.
  • Touch screen operation panel (Siemens Design MP377 12'' Touch).
  • Jumo logoscreen 601 recorder.
  • Danfoss frequency converters.
  • Fuses, relais and cabling.


Following working flows are possible:

  • 125 ltr/h, balance tank, PC pump, 1st stage heat, (homogeniser), 2nd stage heating, holding tube, 1st stage cool, (homogeniser), 2nd stage cool, fill to "buckets".
  • 225 ltr/h, balance tank, PC pump, 1st stage heat, (homogeniser), 2nd stage heating, holding tube, indirect UHT heat, UHT cool, 1st stage cool, 2nd stage cool, fill to "buckets.
  • 225 ltr/h, balance tank, PC pump, 1st stage heat, (homogeniser), 2nd stage heating, holding tube, 1st stage cool, boost pump, 2nd stage cool, fill to "buckets.
  • 225 ltr/h, balance tank, PC pump, 1st stage heat, UHT injection & flash cool, 1st stage cool, (homogeniser), 2nd stage cool, fill to "buckets".


Additional features:

  • Homogeniser is excluded, but the unit is prepared for using an aseptic or non-aseptic homogeniser in the pilot line.