Ultra Filtration (UF) plant for double cream cheese - Koch Membrane Systems / GEA Tuchenhagen

Location

Austria

Specifications

ManufacturerKoch Membrane Systems / GEA Tuchenhagen
Model3-Stufige UF-Anlage
Year1994
ConditionUsed
Serial Number12Q3.00.2292.ONS00
Stock Number1369
Type of MachineUltra Filtration (UF) plant
UF capacity input3.000 ltr/h
UF Retentate output± 1.300 ltr/h with a dry matter of 38%
UF Permeate output± 1.700 ltr/h
Flowchart no50-10-1940079

Description

Koch Membrane Systems (GEA Tuchenhagen computer designed) Ultra Filtration (UF) plant for continuous circulation / concentration / filtration and the production of double cream cheese (philadelphia style). Once the plant is running continuously with ratio control, no manual interventions are generally necessary for the production of the UF concentrate. However, for optimal production of consistent quality, strict adherence to various prerequisites is necessary, e.g. regarding cleaning. Line still located at its original position in the dairy in Austria.


The Ultra Filtration line exist out:


  • Level tank, 750 liter.
  • Product feed pump (P1), Tuchenhagen VPB 32 L, 5.000 ltr/h, 39 mWs, motor 3 kW - 2.900 rpm - 380 V - 50 Hz.
  • Permeate pump (P2), Tuchenhagen VPB 32 L, 5.000 ltr/h, 35 mWs, motor 3 kW - 2.900 rpm - 380 V - 50 Hz.
  • CIP pump (P3), Tuchenhagen VPD 51, 110.000 ltr/h, 8 mWs, motor 7,5 kW - 1.450 rpm - 380 V - 50 Hz.
  • Circulation pump stage 1 (P101), Tuchenhagen VPC 52 L, 32.000 ltr/h, 50 mWs, motor 15 kW - 2.900 rpm - 380 V - 50 Hz.
  • Circulation pump stage 2 (P201), Tuchenhagen VPD 42 L, 80.000 ltr/h, 30 mWs, motor 22 kW - 2.900 rpm - 380 V - 50 Hz.
  • Circulation pump stage 3 (P301), Tuchenhagen VPD 52 L, 80.000 ltr/h, 45 mWs, motor 22 kW - 2.900 rpm - 380 V - 50 Hz.
  • Concentrate discharge pump (P31), Seepex 5-12BC, 250 - 2.500 ltr/h, 80 mWs, motor 1,5 kW - 55 - 215 rpm - 380 V - 50 Hz.
  • Ultra Filtration Filters, Stage 1, 4x pieces S3 house with Standard Flow Membranes (max 6x).
  • Ultra Filtration Filters, Stage 2, 4x pieces S2 house with High Flow Membranes (max 6x).
  • Ultra Filtration Filters, Stage 3, 4x pieces S2 house with High Flow Membranes (max 6x).
  • Homogeniser, APV Gaulin, 396 MC 4-3TPS, year 1995, 95L34675 1.500 ltr/h, 200 bar, motor 15 kW.
  • All interconnecting piping, flowmeters and valves.
  • Separate standing stainless steel control panel with simple controls.


P&ID and technical description in German language available.