Complete GEA Niro Atomizer powder plant with 4-Effect TVR Evaporator, Spray Dryer, Fluidbed Dryer, Cyrstallisation tanks and filling station

Complete powder plant existing out of Evaporator (4-effect, TVR), Spray Dryer, Fluidbed Dryer, 2x Crystallization Tanks and a Big Bag Filling Station. Previously used for skim milk / whole milk / whey / permeate or 35% protein powder. Still mounted on its original postion inside the factory in Spain. Line per direct available.

Infeed capacities evaporator:

• Skim milk: 7.200 kg/h @ 9% TS.
• Whole milk: 4.800 kg/h @ 12,5% TS.
• Whey: 8.150 kg/h @ 6% TS.
• Permeate: 8.835 kg/h @ 4,5% TS.
• 35% Protein: 2.880 kg/h @ 10% TS.

• Water for startup and CIP: 10.000 ltr/h @ 2 bar.
• Water for cooling seals in vacuum pumps: 7.000 ltr/h @ 25 °C - 2 bar, demineralized.
• Water for safety / firefighting should be available at 7.000 ltr/h @ 2 bar.
• Water for condenser cooling: 30.000 ltr/h @ 28 °C - 2 bar.
• Ice water for flash system: 2.000 ltr/h @ 3 °C - 2 bar.
• Saturated dry steam: 1.200 kg/h @ 12 bar.
• Compressed air without water and oil: 12 m3/h @ 6 bar.

Oufteed capacities evaporator:

• Concentrated skim milk: 1.350 kg/h @ 48% TS.
• Concentrated whole milk: 1.250 kg/h @ 48% TS.
• Concentrated whey: 940 kg/h @ 52% TS.
• Concentrated permeate: 710 kg/h @ 56% TS.
• Concentrated 35% Protein: 720 kg/h @ 40% TS.

• Water coming out of the condensor: 30.000 ltr/h @ 49 °C.
• Water coming out of flash system: 2.000 ltr/h @ 25 °C.
• Condensate from the 1st stage: 3.000 kg/h @ 73 °C.
• Condensate from the 2nd stage: 6.300 kg/h @ 59 °C.

Infeed capacities spraydryer:

• Concentrated skim milk: 1.350 kg/h @ 48% TS.
• Concentrated whole milk: 1.250 kg/h @ 48% TS.
• Concentrated whey: 940 kg/h @ 52% TS.
• Concentrated permeate: 710 kg/h @ 56% TS.
• Concentrated 35% Protein: 720 kg/h @ 40% TS.

• Saturated dry steam: 200 kg/h @ 6 bar.
• Ice water: 6.600 ltr/h @ 6 bar.
• Steam condenser: 125 kg/h @ 1 bar - 100 °C.
• Water for starting and stopping: 750 kg/h @ 2 bar.
• Compressed air without water and oil: 4 m3/h @ 6 bar.
• Electrical power: 250 Kwh/h - 3x 220/380 Volt - 50 Hz
• Water for safety / firefighting should be available at 4.000 ltr/h @ 2 bar.
• Water for firefighting equipment in drying chamber should be avaialble at 16.000 ltr/h @ 2 bar.
• Fuel oil: 70 kg/h @ 80 °C - 9.800 kcal/h

Oufteed capacities spraydryer:

• Skim milk powder: 670 kg/h - 3,5% H2O.
• Whole milk powder: 610 kg/h - 2,5% H2O.
• Whey powder: 500 kg/h - 2% H2O.
• Permeate powder: 405 kg/h - 2% H2O.
• 35% Protein powder: 300 kg/h - 3,5% H2O.

• Steam condenser: 200 kg @ 100 °C.
• Steam condenser: 125 kg @ 40 °C.
• Ice water: 5.600 ltr/h @ 8 °C.

The main components of the line:

• Evaporator, 4-effect, TVR

Manufacturer: GEA Niro Atomizer

Type: Falling film evaporator

Stages: 4-effect

Year: 1989

Tube diameter of all stages: 51 mm

Length of the tubes: ± 14,5 meter

Calandria 01: 126 tubes

Calandria 02: 126 tubes

Calandria 03: 52 tubes

Calandria 04: 52 tubes

Including infeed tank, product pumps, vacuum pumps, all interconnecting piping / pneumatic valves and original relay controls.

• Spray dryer

Manufacturer: GEA Niro Atomizer

Atomizer size: F35

Atomizer type: NIRO L000 FPS SC

Year: 1989

2x Atomizers

Including: cyclone, cooling towers, filters, explosion door, deluge system, all interconnecting piping / valves and the original relay controls.

• Fluidbed dryer

Manufacturer: GEA Niro Atomizer

Model: Vibro-Fluidizer VFI

• Hot air Generator

Gaz Burner: Weishaupt, type G7-1D Monarch

• 2x Crystallization Tanks

2x ± 4.000 ltr

Internal diameter: 1,58 mtr

Internal height: 2,18 mtr.

Both tanks with propellor agitator, manhole

• Filling station

Simple big bag filling station.

• Dismantling and loading

Dismantling and loading inside containers is included in the price, but client can do it himself if requested. Transport is on costs of the new owner.