Margarine Pilot Plant - Gerstenberg & Agger HP Pump + Perfector 3x57 + Pin rotor + Inverter and Cooling Unit R22

Location

Hamburg, Germany

Specifications

ManufacturerGerstenberg & Agger
ModelMargarine Pilot plant Perfector 3x57
Year1993
ConditionUsed
Serial Number12211 - 12910 - 12911
Stock Number1386
Type of MachinePilot margarine plant
Capacityup to 90 kg per hour
ProductsMargarine
Product pressureup to 80 bar
Pilot CrystallizersYes, 3 pieces
Pilot Pin RotorYes, 1 - 2 - 3 liter
Pilot InverterYes
Resting tubeYes
Cooling unitYes, R22 Freon
Ground surface4,35 x 2,10 x 2,15 meter + 2,00 x 1,15 x 1,25 meter

Description

Margarine pilot plant with 1x high pressure pump, 3x crystalizer scrap surface heat exchangers (SSHE), 1x pin worker (1 - 2 and 3 liter), 1x phase inverter, 1x cooling unit (R22) and control panel. Working product pressure of the pilot plant up to 80 bar (8000 kPa). Capacity up to 90 kg per hour.


  • High Pressure Pump

High Pressure Pump for pumping the margarine emulsion through the margarine pilot plant. Gerstenberg & Agger A/S, type Labo Pump 2-22-4 , serial number 12.211, year 1990, product pressure max 80 bar, temperature max 100 °C, capacity max 200 kg/h, motor 415 V - 50 Hz - 1,1 kW. Control panel with Siemens S7-200 PLC.


  • Scraped Surface Heat Exchanger 01, Cooler.

Pilot G&A Perfector - SSHE Cooler Perfector 57 is designed for lenient cooling of medium viscosity, pumpable food like margarine. Gerstenberg & Agger A/S, type Perfector Lab 1x57, serial number 12910, year 1993, duty Margarine. Primary section: design pressure 80 bar, design temperature / max working temperature 40 °C, min working temperature -25 °C, Emulsion. Secondary Chamber: design pressure 15 bar, design temperature / max working temperature 40 °C, min working temperature -25 °C, cooling medium Freon R22. Bulldog knifes. Cooling cylinder length 430 mm and inside diameter 57 mm. Heat transmission surface: 0,057 m3. Volume 1,1 liter. Motor: 415 V - 50 Hz - 4 kW - 1.410 rpm - 15,8/9,2 A and mechanical variator 190-1.000 rpm.


  • Scraped Surface Heat Exchanger 02, Cooler.

Pilot G&A Perfector - SSHE Cooler Perfector 57 is designed for lenient cooling of medium viscosity, pumpable food like margarine. Gerstenberg & Agger A/S, type Perfector Lab 1x57, serial number 12910, year 1993, duty Margarine. Primary section: design pressure 80 bar, design temperature / max working temperature 40 °C, min working temperature -25 °C, Emulsion. Secondary Chamber: design pressure 15 bar, design temperature / max working temperature 40 °C, min working temperature -25 °C, cooling medium Freon R22. Bulldog knifes. Cooling cylinder length 430 mm and inside diameter 57 mm. Heat transmission surface: 0,057 m3. Volume 1,1 liter. Motor: 415 V - 50 Hz - 4 kW - 1.410 rpm - 15,8/9,2 A and mechanical variator 190-1.000 rpm.


  • Scraped Surface Heat Exchanger 03, Cooler.

Pilot G&A Perfector - SSHE Cooler Perfector 57 is designed for lenient cooling of medium viscosity, pumpable food like margarine. Gerstenberg & Agger A/S, type Perfector Lab 1x57, serial number 12910, year 1993, duty Margarine. Primary section: design pressure 80 bar, design temperature / max working temperature 40 °C, min working temperature -25 °C, Emulsion. Secondary Chamber: design pressure 15 bar, design temperature / max working temperature 40 °C, min working temperature -25 °C, cooling medium Freon R22. Bulldog knifes. Cooling cylinder length 430 mm and inside diameter 57 mm. Heat transmission surface: 0,057 m3. Volume 1,1 liter. Motor: 415 V - 50 Hz - 4 kW - 1.410 rpm - 15,8/9,2 A and mechanical disco variator 175-1.000 rpm.


  • Pin worker (1 - 2 - 3 liter).

Pilot pin worker is designed for solidification / plasticizing of margarine. Gerstenberg & Agger A/S, type Perfector Labo Pin Rotor Machine, year 1993, barrel volume: 1 - 2 - 3 liter. Motor: 415 V - 50 Hz - 1,5 kW - 1.420 rpm - 6,9/4 A with mechanical variator


  • 1x Inverter.

Phase pilot inverter unit / Pilot Microtator for emulsification / cooling of the margarine, high shear between rotor and stator pins incorporates the energy to the product which is necesary for making a stable product. Gerstenberg & Agger A/S, type Pilot Inverter Type P2 , serial number 12911, year 1993, volume 1.1 ltr, product pressure max 80 bar, temperature max 100 °C, motor 415 V - 50 Hz - 4 kW - 1.410 rpm - 5,8/4,2 A with mechanical variator.


  • Holding tube.

Adjustable in 3 different lengths with sieve plates.


  • Cooling unit for Freon R22 on a mobile stainless steel frame.

Bitzer Kühlmaschinenbau, compressor type 4N.2, serial number 446034, year: 1993, medium R22, fördervol. 27,0 - 57,7 m3/h, pressure 19/25 bar. Motor: 415 V - 50 Hz - 11 kW - 1.455 rpm - 20 A.


  • Accessories.

- Stainless steel control panel with Siemens S7-300 PLC, and operation switches.

- Stainless steel control panel with all motor groups.

- Interconnecting piping for making different connections between the units.

- Instruction and spare parts manuals in English.