Butter oil separator GEA Westfalia SA 35-01-076

Location

Hamburg, Germany

Specifications

ManufacturerGEA Westfalia
ModelSA 35-01-076
Year1976
ConditionUsed
Serial Number1659 256
Stock Number1507
Type of MachineButter oil separator
Capacity input± 8.300 kg per hour (± 99% fat)
Product output±8.240 kg/h butteroil (± 99,9% fat)
Bowl speed6.500 rpm
Motor18,5 kW - 380 V - 37 A - 1.470 rpm - 50 Hz - 3 Ph
Heavy liquid kg/dm31,0
Solids kg/dm31,4

Description

The GEA Westfalia SA 35-01-076 is used in the butter oil industry as a continuous, self-cleaning centrifugal separator that polish the butteroil after the product is concentrated by a concentration separator.


Machine comes with the bowl, motor (18,5 kW), base plate with feet, cyclone, water valves, all inlet/outlet pipes with pumps, service tools for maintenance and a big lot of spare parts.


Additional features:

Excluding:

  • Motor cover.
  • Control panel.


This separator is part of a butteroil production and purification process. The process flow is illustrated in the attached P&IDs and flowcharts.


Butterfat is first melted and conditioned in the T100 process. During melting, citric acid is added at a dosage of 0,5 kg per 1.000 kg of butterfat. The melted product is then transferred through a preheater and heated to approximately 80–85 °C before entering the separation section. The melting and preheating equipment are excluded from the scope of supply.


Prior to Separator #01, the butterfat is mixed with hot water for a washing step. Approximately 2.300 kg/h of butterfat is combined with 1.150 L/h of water at approximately 95 °C, corresponding to a 50% washing water ratio.


The washed product is fed to Separator #01:

  • Alfa Laval BRPX 213-14S
  • Hamburg Machinery stock number: #1506


After the first separation stage, the product is transferred to Separator #02:

  • Westfalia SA35-01-076
  • Hamburg Machinery stock number: #1507


This second separation stage provides the final purification of the butteroil. The finished product, with a purity of approximately 99,5% milk fat, is subsequently transferred to the T200 process for further processing or storage.


The heavy phases, including sludge and fat-containing wastewater from the first two separators, are routed to Separator #03:

  • Alfa Laval CMPX 213
  • Hamburg Machinery stock number: #1508


Separator #03 is used as a recovery and rework separator. Its function is to separate residual fat from the heavy phase, produce clarified wastewater, and recover approximately 10–40% of the fat, which is returned to the T100 process for reprocessing.


This configuration maximizes butterfat recovery, minimizes product losses, and ensures efficient wastewater clarification within the butteroil production process.