Complete Margarine Pilot Plant - Gerstenberg & Agger A/S Perfector 57
Specifications
| Manufacturer | Gerstenberg & Agger A/S |
| Model | Perfector 57 |
| Year | 2004 |
| Condition | Used |
| Serial Number | P2513 |
| Stock Number | 1350 |
| Type of Machine | Pilot margarine plant |
| Capacity | up to 350 liter per hour |
| Products | Margarine |
| Product pressure | Up to 100 bar (HPP limited at 80 bar) |
| Emulsion tanks | Yes, 2 pieces |
| High Pressure Pump | Yes, max 80 bar |
| Pilot Crystallizers | Yes, 5 pieces |
| Pilot Pin Rotor | Yes, 1 / 2 / 3 liter |
| Pilot Microtator (Inverter) | Yes, 1 piece |
| Remelter / Pasteurizer | Yes, 3 pieces |
| Cooling unit | Yes |
| Ground surface | ± 10 x 3 x 2,5 meter |
Description
Complete margarine pilot plant with 2x emulsion tanks, 1x high pressure pump, 5x crystalizer scrap surface heat exchangers (R507), 3x resting tubes (1 - 2 and 3 liter), 1x inverter, 3x remelter / pasteurizer scrap surface heat exchangers, 1x cooling unit and a free standing control panel.
- 2 emulsion mixing tanks.
Volume 200 liter each, double jacketed, manhole, 1 propellor agitator (Hoyer Promix A/S, EnSaFoil, year 2004, motor: 230/400 V - 50 Hz - 0,55 kW - 1.380 rpm) and 1x scraper agitator (motor: 200 V - 50 Hz - 1,1 kW - 920 rpm - i 30,1 - n2: 30 rpm)
- High Pressure Pump for margarine emulsion.
Gerstenberg & Agger A/S, type P-03-08/35, serial number 2513.001, year 2004, pressure max 80 bar, temperature max 80 °C, capacity max 350 ltr/h, motor 230/400 V - 50 Hz - 1,5 kW - 1.395 rpm - 6,15 / 3,55 A.
- Scraped Surface Heat Exchanger Unit 01, 1x Cooler.
Gerstenberg & Agger A/S, type Module Perfector 57, serial number 215.003A, year 2004, duty Margarine. Primary Chamber: design pressure 100 bar (1.450 psi), design temperature / max working temperature 50 °C (122 °F), min working temperature -50 °C (-58 °F), Emulsion, capacity: 34 liter (0,11 gallon). Secondary Chamber: design pressure 19 bar (276 psi), design temperature / max working temperature 50 °C (122 °F), min working temperature -50 °C (-58 °F), cooling medium R507, capacity: 98 liter (2,6 gallon).
- Pilot G&A Perfector - SSHE Cooler Perfector 57 is designed for lenient cooling of medium viscosity, pumpable food like margarine. Cooling cylinder length 430 mm and inside diameter 57 mm. Heat transmission surface: 0,057 m3. Motor: 380-420 V - 50 Hz - 3,8 kW - 710 rpm - 10 A and Danfoss VLT 2800 frequency converter. Production hours: 1.741 hour.
- Scraped Surface Heat Exchanger Unit 02, 1x Cooler and 1x Pin worker (1 liter).
Gerstenberg & Agger A/S, type Module Perfector 57, serial number 215.003D, year 2004, duty Margarine. Primary Chamber: design pressure 100 bar (1.450 psi), design temperature / max working temperature 50 °C (122 °F), min working temperature -50 °C (-58 °F), Emulsion, capacity: 34 liter (0,11 gallon). Secondary Chamber: design pressure 19 bar (276 psi), design temperature / max working temperature 50 °C (122 °F), min working temperature -50 °C (-58 °F), cooling medium R507, capacity: 98 liter (2,6 gallon).
- Pilot G&A Perfector - SSHE Cooler Perfector 57 is designed for lenient cooling of medium viscosity, pumpable food like margarine. Cooling cylinder length 430 mm and inside diameter 57 mm. Heat transmission surface: 0,057 m3. Motor: 380-420 V - 50 Hz - 3,8 kW - 710 rpm - 10 A and Danfoss VLT 2800 frequency converter. Production hours: 2.110 hour.
- Pilot pin worker is designed for solidification / plasticizing of margarine. Water/glycol, heat transmission surface: 1 liter - 0,08 m2. Design pressure product side: 100 bar and medium side: 6 bar. Design temperature product side: 90 °C and medium side: 90 °C. Motor 3,8 kW - 710 rpm. Barrel length: 1 liter - 235 mm. Motor: 380-420 V - 50 Hz - 3,8 kW - 710 rpm - 10 A and Danfoss VLT 2800 frequency converter. Production hours: 866 hour.
- Scraped Surface Heat Exchanger Unit 03, 1x Cooler and 1x Pin worker (2 liter).
Gerstenberg & Agger A/S, type Module Perfector 57, serial number 215.003C, year 2004, duty Margarine. Primary Chamber: design pressure 100 bar (1.450 psi), design temperature / max working temperature 50 °C (122 °F), min working temperature -50 °C (-58 °F), Emulsion, capacity: 34 liter (0,11 gallon). Secondary Chamber: design pressure 19 bar (276 psi), design temperature / max working temperature 50 °C (122 °F), min working temperature -50 °C (-58 °F), cooling medium R507, capacity: 98 liter (2,6 gallon).
- Pilot G&A Perfector - SSHE Cooler Perfector 57 is designed for lenient cooling of medium viscosity, pumpable food like margarine. Cooling cylinder length 430 mm and inside diameter 57 mm. Heat transmission surface: 0,057 m3. Motor: 380-420 V - 50 Hz - 3,8 kW - 710 rpm - 10 A and Danfoss VLT 2800 frequency converter. Production hours: 2.860 hour.
- Pilot pin worker is designed for solidification / plasticizing of margarine. Water/glycol, heat transmission surface : 2 liter - 0,16 m2. Design pressure product side: 100 bar and medium side: 6 bar. Design temperature product side: 90 °C and medium side: 90 °C. Motor 3,8 kW - 710 rpm. Barrel length: 2 liter - 477 mm. Motor: 380-420 V - 50 Hz - 3,8 kW - 710 rpm - 10 A and Danfoss VLT 2800 frequency converter. Production hours: 1.255 hour.
- Scraped Surface Heat Exchanger Unit 04, 1x Cooler and 1x Pin worker (3 liter).
Gerstenberg & Agger A/S, type Module Perfector 57, serial number 215.003B, year 2004, duty Margarine. Primary Chamber: design pressure 100 bar (1.450 psi), design temperature / max working temperature 50 °C (122 °F), min working temperature -50 °C (-58 °F), Emulsion, capacity: 34 liter (0,11 gallon). Secondary Chamber: design pressure 19 bar (276 psi), design temperature / max working temperature 50 °C (122 °F), min working temperature -50 °C (-58 °F), cooling medium R507, capacity: 98 liter (2,6 gallon).
- Pilot G&A Perfector - SSHE Cooler Perfector 57 is designed for lenient cooling of medium viscosity, pumpable food like margarine. Cooling cylinder length 430 mm and inside diameter 57 mm. Heat transmission surface: 0,057 m3. Motor: 380-420 V - 50 Hz - 3,8 kW - 710 rpm - 10 A and Danfoss VLT 2800 frequency converter. Production hours: 2.555 hour.
- Pilot pin worker is designed for solidification / plasticizing of margarine. Water/glycol, heat transmission surface: 3 liter - 0,24 m3. Design pressure product side: 100 bar and medium side: 6 bar. Design temperature product side: 90 °C and medium side: 90 °C. Motor 4,4 kW - 900 rpm. Barrel length: 3 liter - 719 mm. Motor: 380-420 V - 50 Hz - 3,8 kW - 710 rpm - 10 A and Danfoss VLT 2800 frequency converter. Production hours: 827 hour.
- Scraped Surface Heat Exchanger Unit 05, 1x Cooler and 1x Inverter.
Gerstenberg & Agger A/S, type Module Perfector 57, serial number 215.003E, year 2004, duty Margarine. Primary Chamber: design pressure 100 bar (1.450 psi), design temperature / max working temperature 50 °C (122 °F), min working temperature -50 °C (-58 °F), Emulsion, capacity: 34 liter (0,11 gallon). Secondary Chamber: design pressure 19 bar (276 psi), design temperature / max working temperature 50 °C (122 °F), min working temperature -50 °C (-58 °F), cooling medium R507, capacity: 98 liter (2,6 gallon).
- Pilot G&A Perfector - SSHE Cooler Perfector 57 is designed for lenient cooling of medium viscosity, pumpable food like margarine. Cooling cylinder length 430 mm and inside diameter 57 mm. Heat transmission surface: 0,057 m3. Motor: 380-420 V - 50 Hz - 3,8 kW - 710 rpm - 10 A and Danfoss VLT 2800 frequency converter. Production hours: 824 hour.
- Pilot Microtator (Inverter) is designed for the emulsification / cooling of margarine, high shear between rotor and stator pins incorporates the energy to the product which is necesary for making a stable product. The cylinder / stator is mounted above the perfector and is a cylindrical pressure vessel. The cylinder is equipped with 2 rows of pins and contains a rotor that carries 4 rows of pins. Water/glycol, heat transmission surface: 0,004 m3. Design pressure product side: 100 bar and medium side: 10 bar. Design temperature product side: 90 °C and medium side: 90 °C. Motor 5,5 kW - 900 rpm, frequency controlled. Stator diameter 125 mm and stator length 304 mm. Motor: 380-420 V - 50 Hz - 5,5 kW - 1.460 rpm - 11,1 A and Danfoss VLT 2800 frequency converter. Production hours: 445 hour.
- Scraped Surface Heat Exchanger Unit 06, Remelter / Pasteurizer.
Gerstenberg & Agger A/S, type Perfector 3x BGS-V, serial number 215.002, year 2004, duty Foodstuffs, Primary Chamber: design pressure 80 bar (1.160 psi), temperature max 150 °C (302 °F), temperature min -25 °C (-13 °F), Emulsion, capacity: 68 liter (0,18 gallon). Secondary Chamber: design pressure 4,48 bar (65 psi), temperature max 150 °C (302 °F), temperature min -25 °C (-13 °F), Water / Steam, capacity: 34 liter (0,11 gallon).
- Pilot Remelter / Pasteurizer is designed for the remelting of product / pasteurising of the emulsion to be re-used in the next batch. Each Surface Scrape Heat Exhanger has his own independent motor of 380-420 V - 50 Hz - 3 kW - 720 rpm - 7,8 A.
- Cooling unit.
Heatcraft Refrigeration Products LLC, model BDN1200M6D, serial number T04E 03137.
- Accessories.
- Control panel with Allen Bradley CompactLogix L32E PLC, Danfoss VLT 2800 Frequency converters and all motor groups.
- Touch screen operation panel on a separate arm.
- Interconnecting high pressure hoses for making different connections between the units.
- Several products valves.
- 2x Centrifugal pumps, Alfa Laval GM-2A/75, year 2004, motor 0,65 kW.